Technology (Polycrack)
Mixed Waste to Energy (Electricity, Light Diesel Oil, Natural Gas, Green Hydrogen)- Polycrack Technology (Process)
- World’s 1st heterogeneous catalytic process (USA patent)
- Can reform any Hydrocarbon waste (rubber, plastic, municipal waste, organic waste & sludge waste) into Light Diesel Oil (LDO), Gases, Green Hydrogen, Electricity, Carbon & Water.
- We can use Light Diesel Oil & Natural Gas to produce electricity. Natural Gas can be further separated into Green Hydrogen, Nitrogen, Methane, etc. or Natural Gas can be compressed into Liquified Petroleum Gases.
- Polycrack technology-based plants use thermally assisted catalytic process (thermal cracking process), with an operating temperature from 450 OC to 700 OC (depending on the type of waste).
- Waste Plastics
- Rubber Tyres
- Municipal Solid Waste
- Petroleum Industry
- Refining Waste
- Packaging
- E-waste
- Agro Plastics
- Organic Waste
- Fats & Grease
- Frac Sludge
- Oil Shale
- ETP Waste
- Rigid Industrial Waste
Polycrack Process /
Heterogeneous Catalytic Conversion
Heterogeneous Catalytic Conversion
Liquid Hydrocarbon Oil
Mixed Hydrocarbon Gas
Carbon
Water
Example of a 50 Ton per day (TPD) Plant
No. |
Waste |
Output |
Electricity |
|---|---|---|---|
1 |
MSW/Rubber/Tyres |
Light Diesel Oil, Gas, Water & Carbon |
42 MW Electricity |
2 |
Municipal Waste (MSW) |
Light Diesel Oil, Gas, Water & Carbon |
63 MW Electricity |
* 2 MW per day required to run the Plant
Comparison of Polycrack Vs. other Technologies
Parameter |
Polycrack |
Pyrolysis |
Gasification |
Plasma Arc Gasification |
|---|---|---|---|---|
Temperature C° |
350 - 500 |
400-900 |
500-1800 |
1200-2000 |
Pressure (bar) |
No additional pressure |
1 |
1-45 |
1 |
Emissions |
All readings much below permissible limits |
low emissions |
All the pollutants are lower than the values established by the Brazilian legislation |
Syngas |
Agents |
No need for O2 and Water |
Inter/nitrogen |
Gasification agent O2 , H2O |
Gasification agent: O2, H2O |
Process Products |
||||
Products |
Light Diesel Oil, Gas, Water , Carbon |
Heat, Combustible Gas & Combustible fuel |
Heat & Combustible Gas |
|
Water Generation |
Produces water from the moisture content in MSW |
No water production |
No water production |
|
Gas |
Mixed Hydrocarbon gas (C1-C6) |
H2 , CO, H2O, N2 , Hydrocarbon |
H2 , CO , CH4 , CO2 , H2O & N2 |
H2 , CO , CO2 , CH4 , H2O & N2 |
Solid |
Residue (Carbon) |
Ash, Coke |
Slag, ash |
Slag, ash |
Liquid |
Light Diesel Oil & Water |
Pyrolysis Light Diesel Oil & Water |
|
|
Oxidizing Agent |
Absence of oxygen |
Absence of oxygen or Steam |
Less than Stoichiometric oxygen* or steam as the oxidizing agent |
|
Feed Stock |
Unsegregated MSW with moisture up to 50% |
Segregated and dried specific input. |
|
|
Particles size |
All particle size |
3-6 mm |
|
|
System Capacity |
Modular system |
Fixed capacity |
|
|
Summary
Mixed Waste to Light Diesel Oil & Gases
Processing Tyre Waste
Output Utilization Options
Input |
Output |
Utilisation/ Extraction |
End Use |
|---|---|---|---|
MSW |
|
|
|
Municipality Solid Waste containing Organic, plastic, rubber, textile, paper, cardboard etc. |
Mixed Hydrocarbon Gas |
Electricity |
|
Mixed Gas for Extraction |
|||
H2 |
H2-Fuel Cell - To Electricity Aircraft /Buses / Trains/ Industries/ Cooking gas |
||
CO |
Industrial Combustible gas |
||
N2 |
Industrial application in cooling / blanketing/ others |
||
CO2 |
Industrial Applications |
||
O2 |
Industrial/Domestic/Health Care |
||
Balance Mixed Gas containing - C1 to C4 |
Electricity /Kitchen Gas/Other Industrial heating application |
||
Liquid Hydrocarbon (Oil) |
|
Electricity / Industries heating application |
|
Carbon |
|
Bio-Char in agriculture Filtration Media Energy Production |
|
Water |
|
Potable Water H2 By Electrolysis |
|
Biomass |
|
|
|
Agri waste / Harvest / Horticulture Waste |
Mixed Hydrocarbon Gas |
Electricity |
|
Mixed Gas for Extraction |
|
||
H2 |
H2-Fuel Cell - To Electricity Aircraft/Buses/Trains/Industries/Cooking gas |
||
CO |
Industrial Combustible gas |
||
N2 |
Industrial application in cooling / blanketing/others |
||
CO2 |
Industrial Applications |
||
O2 |
Industrial/Domestic/Health Care |
||
Balance Mixed Gas containing - C1 to C4 |
Electricity /Kitchen Gas/Other Industrial heating application |
||
Carbon |
|
Bio-Char in agriculture Filtration Media |
|
Water |
|
Potable Water H2 By Electrolysis |
|
|
|
|
|
Mixed Plastic / Rubber / RDF |
|
|
|
Mixed Plastic /Rubber /RDF containing mixed plastics, rubber, textiles, paper, card board after segregating organic waste from MSW |
Mixed Hydrocarbon Gas |
Electricity |
|
Mixed Gas for Extraction |
|
||
H2 |
H2-Fuel Cell - To Electricity Aircraft/Buses/Trains/Industries/Cooking gas |
||
CO |
Industrial Combustible gas |
||
N2 |
Industrial application in cooling / blanketing/others |
||
CO2 |
Industrial Applications |
||
O2 |
Industrial/Domestic/Health Care |
||
Balance Mixed Gas containing - C1 to C4 |
Electricity /Kitchen Gas/Other Industrial heating application |
||
Liquid Hydrocarbon (Oil) |
|
Electricity / Industries heating application |
|
Carbon |
|
Filtration Media Energy Production |
|
Water |
|
Potable Water H2 By Electrolysis |
Advantages
Eco - Friendly
- No Dioxins and Furans
- Low PM count
- Low Nitrogen Oxide & Sulphur Oxide emissions
- Low Toxic Metals
- All readings & emissions below permissible limits worldwide
Easy & Safe to Use
- No Dioxins and Furans
- Low PM count
- Low Nitrogen Oxide & Sulphur Oxide emissions
- Low Toxic Metals
- All readings & emissions below permissible limits worldwide
Site Friendly
- Enclosed Plant Setup ensures dust free environment
- No foul smell as no biological decomposition eliminated
- Same Day processing of waste eliminates the landfill practice
Cost Effective
- Low Capital Investment
- Low operating cost
- Relatively Lower temperature is required in the process which results in lesser energy requirement